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Automatic Thermoforming Machine

Excel 2

Excel 2
Suitable for PS / PP

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Excel 2 - Special Features

  • Machine construction is very robust, with overall Box type excruded heavy duty structural frame & mounted on anti vibration pad for smooth and noiseless running.
  • High precision Ball Screw Driven by Servo Motor is provided over a rigid support for a firm movement of Bottom Platten and option to control the bottom platten - movement as per draw and facilitates higher speed.
  • Option to adjust the cutting height in micron level which enables good trim quality.
  • Use of duplex sandwitch heater arrangement allows even the thickest material to be heated with the minimum material stress to suit the product being formed & is also assisted by a multi heating zone controlled by PID Controllers through Thyristor Module.
  • Option to adjust the heater trolley in height and width as per required web width as well as shape and size of the product.
  • Accurate Indexing of sheet (web) is done by spiky chain conveyor & driven by an Servo Motor.
  • Option to control web length at MM difference with precise sheet indexing via micro processor.
  • A peircing heater is provided at the start of both sides of the chain for smooth conveying of the sheet through spiky chain.
  • All other close controls of various stages are given by a particular comprehensive range of controls provided in the machine through Micro Processor.
  • Easy and operator freindly screen option.
  • Accurate and micron positioning controls ensure high quality & optimum utilization.
  • Anti sagging arrangements have been provided on both sides of the chain conveyer to control the sag.
  • Option to run the machine with / without cut, which enables to avoid post scrap generation and minimizes labour cost & cutting Tool life is also enhanced.
  • Option to run the machine at the Automatic Mode, after setting up manually and vice versa.
  • Ball Screw and Servo Motor provides high degree of ounching and cutting forces which enables good quality and smooth edges of the product.
  • Essence to save time resolving high productivity with micron accuracy.
  • Trouble shooting points are visible in screen instantly.

Excel 2 - Technical Specifications

Technical Specification MLEW / Excel 2
Dry Cycle per Min 40
Sheet Width with PP 530 mm (Max)
Forming Width with PP 500 mm (Max)
Transport Length 330 mm (Max)
Platten Size 800 mm X 310 mm
Sheet Thickness 0.30 mm - 1.20 mm
Maximum Draw Depth 150 mm
Forming Area 500 mm X 300 mm
Main Motor Servo Driven
Top Heater 22.75 KW
Bottom Heater 18.20 KW
Heating Zones/Top Heating 7 zones
Heating Zones/Bottom Heating 7 zones
Heating Element in each Zone 5 elements in the Top
Heating Feild in each Zone 4 elements in the Top
Size of Machine 5.7 m (L) X 2.8 m (W) X 2.7 m (H)
Weight of Machine 3.5 Tonne (approx)
Air Pressure 7-6 BAR
Water Temperature 8° - 7° C
Water Pressure 1 BAR