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Automatic Thermoforming Machine

FORMAPLUS

Formaplus

  • FORMAPLUS I
  • FORMAPLUS II

FORMAPLUS - Special Features

  • Machine Construction is very robust, with overall Box type extruded heavy duty structural Frame and mounted on anti vibration pad for smooth and noiseless running.
  • Infinitely Controlled Platten Movement by high precision Twin Eccentric powered by servo motor.
  • It has an option to adjust the cutting height in micron level which enables good trim quality.
  • Use of Duplex sandwich heater arrangement allows even the thickest material to be heated with the minimum material stress to suit the product being formed and is also assisted by a multi heating zone controlled by PID with SSR module.
  • It has an option to adjust the heater trolley in height and width as per required web width, as well as shape and size of the product.
  • The accurate indexing of sheet (web) is done by spiky chain conveyer and driven by a Servo Motor.
  • It has an option to control web length at MM difference with precise sheet indexing via microphone.
  • A Piercing heater is provided at the start of both sides of chain for smooth conveying of the sheet through spiky chain.
  • All other close controls of various stages are given by a particular comprehensive range of controls provided in the machine through Micro processor.
  • It is easy and has an operator friendly screen option.
  • Accurate and micron positioning controls ensure high quality & optimum utilisation.
  • It has an Anti sagging arrangement provided on both sides of the chain conveyor to control the sag.
  • It also has an option to run the machine at the Automatic Mode & after setting up manually and vice versa.
  • It has an essence to save time resulting in high productivity with micron accuracy.
  • Wider Span Twin Support at the bottom Platten results into zero bulging even for widest maximum mould.
  • Highest operation cycles per minute achieved with clinical smoothness results in top quality Forming.
  • Trouble shooting points are visible on screen instantly.

FORMAPLUS - Technical Specifications

Technical Specification FORMAPLUS - I FORMAPLUS - II
DRY CYCLE 40 Cycle/min 40 Cycle/min
SHEET WIDTH WITH PP Max 530 mm Max 680 mm
FORMING WIDTH WITH PP Max 500 mm Max 650 mm
TRANSPORT LENGTH Max 330 mm Max 330 mm
PLATTEN SIZE 800 mm X 310 mm 900 mm X 310 mm
SHEET THICKNESS 0.3 mm - 1.2 mm 0.3 mm - 1.2 mm
MAXIMUM DRAW DEPTH 150 mm 150 mm
FORMING AREA 500 mm X 300 mm 650 mm X 300 mm
MAIN MOTOR (SERVO DRIVEN) 12 KW 15 KW
TOP HEATER 22.75 KW 29.25 KW
BOTTOM HEATER 18.20 KW 23.40 KW
HEATING ZONE TOP HEATING 7 Zones 9 Zones
HEATING ZONE BOTTOM HEATING 7 Zones 9 Zones
HEATING ELEMENT IN EACH ZONE 5 Element on the top 5 Element on the top
HEATING FIELDS IN EACH ZONE 4 Element at the bottom 4 Element at the bottom
SIZE OF THE MACHINE 6M (L) X 3.5M (W) X 2.7M (H) 6M (L) X 3.5M (W) X 2.7M (H)
WEIGHT OF THE MACHINE 4.5 Ton (approx.) 4.5 Ton (approx.)
AIR PRESSURE 7 - 6 Bar 7 - 6 Bar
WATER TEMPERATURE 8° - 7 ° C 8° - 7 ° C
WATER PRESSURE 1 Bar 1 Bar